Gemba a weblog about better ways to makes things better

Hansei on Hansei

As Taiichi Ohno said "Check is hansei" when referring to the third step of PDCA. I am doing hansei on the previous blog post on the topic of hansei. I did not think deeply enough about what "hansei" means and what "reflection" means. The more I use the word "reflection" to refer to the Toyota habit of hansei the less adequate it seems.

As a native speaker of English, "reflection" strikes me a a very intellectual exercise. Reflection is when a person considers past experiences or events and the impact they had. After reflection you could say "Hm. That's interesting." But still remain wholly unchanged.

"Han" means to change, turn over, turn upside down. "Sei" is the simplified form of a character meaning to look back upon, review, examine oneself. As a native speaker of Japanese "hansei" strikes me as both an intellectual and emotional exercise. With hansei there is a sense of shame, if that is not too hard of a word. This may come from having been asked to do a lot of hansei as a child, being told "hanse shinasai!" which in English might be "Learn to behave!"

The point is, when you do hansei it is almost never because you are "considering past experience" as if they were happy memories. You are confronting brutal facts about your actions and the impact they had, in hopes that you can learn from this and change your behavior in the future.

In fact, Toyota does hansei even when things go as planned (things go well) but even then they are asking "why?" as if there was something wrong. In fact, there is. At Toyota they say "no problem is a problem". So when doing hansei you must look for the bad.

This reminds me of a story of a North American we'll call Rob working at Toyota in Japan in a marketing function. He told us how his bosses were always asking him "How can you do better next time?" each time he completed a project. "It's like your work is never good enough." Rob said. Then after reflecting for few moments he said "Wait, maybe my work isn't good enough." Uncomfortable laughter filled the room.

Hansei meetings are fairly common in Japan at the end of a project. Where people in the U.S. or Europe might celebrate the completion of a project with an office party, and maybe PowerPointing some lessons learned, the Japanese would have a somber hansei-kai and then drown their hansei sorrows in drink.

Toyota takes hansei to another level by making an explicit part of their day to day management process. This also makes the end-of-project drowning of hansei sorrows less necessary, since you are doing one-piece flow hansei rather than "batch hansei".

So if you want hansei to work for the people in your organization I would strongly suggest that you stop referring to hansei as "reflection" in English. Perhaps "repent" would be a better word., or "learn to behave!"

By Jon Miller - November 30, 2006 11:06 PM

Comments

This concept, "hansei," strikes me as an essential part of the learning cycle we as individuals, work groups, and organizations must progress through. Dr. David Kolb created a Learning Style Inventory and Experiential Learning model that emphasizes the need and/or predisposition of learners to reflect, to cull out emotional and intellectual "ah-has" for themselves from their life experiences. His book, EXPERIENTIAL LEARNING, is a great read.

Posted by: jerry linnins - September 14, 2007 8:56 AM

Based on Hansei concept that we learned from Toyota experience. We had develop a LSS method to improve our document centers, where we use other tools as 5S, Process Map, and various lean tools according to necessities identified. As of today, we use this word to identify our process to schedule a continuous improvement projects all across our operations in Latin America, Asia and Middle East.

Posted by: Nothanael Leon - February 13, 2008 10:09 AM

Post a Comment

Comments are moderated to filter spam and inappropriate content. There may be a delay before your comment is published.




Recent Artices
Hospital Improves Patient Flow: 90% Seen in Under 60 Minutes

There is a small hospital in Hiroshima, Japan which has been practicing the Toyota more>>

By Jon Miller - January 6, 2009 9:52 AM0 comments>>
Planning for One Piece Flow Cells

Bas Timmermans from the Netherlands asked a question about OEE and one piece flow cells: more>>

By Jon Miller - January 5, 2009 12:29 PM0 comments>>
Virtual Factory Tours on YouTube

Keep your chin up, global manufacturing! Even though new factory orders dipped recently to record more>>

By Jon Miller - January 4, 2009 4:53 PM5 comments>>
Ask Gemba

We want to make it easier to start conversations and find answers here at more>>

By Jon Miller - January 3, 2009 1:57 PM2 comments>>
5 Ways to Boost Kaizen Consciousness in 2009

Improved quality, reduced cost, better teamwork, faster response to customer needs - there are as more>>

By Jon Miller - January 1, 2009 11:19 PM1 comments>>
HP Printer Pokayoke Example

This is a new HP C7250 printer we purchased a few weeks ago. It's quite more>>

By Jon Miller - December 30, 2008 12:53 AM0 comments>>
Yaruki: The Will to Win Even in Tough Times

RC Bhargava, the Chairman, Maruti Suzuki India recounts the story of Maruti Suzuki and how more>>

By Jon Miller - December 28, 2008 7:53 PM3 comments>>
9 Surprises for U.S. Manufacturing in 2009

1. Will you shut up about kaizen, Tom? Newly appointed U.S. Secretary of Agriculture more>>

By Jon Miller - December 24, 2008 4:05 PM4 comments>>
Let's Do Kaizen, Not Kaizan

It doesn't really matter how you pronounce the Japanese word for continuous improvement through more>>

By Jon Miller - December 23, 2008 12:20 PM0 comments>>
Answers to Lean Thinking Crossword Puzzle #1

Spoiler alert! The answers to Lean Thinking Crossword Puzzle #1 are below. Here are the more>>

By Jon Miller - December 20, 2008 2:20 AM0 comments>>
Lean Thinking Crossword Puzzle #1

Here is a quiz we used as a review of lean knowledge for the team more>>

By Jon Miller - December 19, 2008 3:24 AM0 comments>>
Field Report from Gemba Tour #62, Part 4

Today was day-long visit to a company who is 13 years on their lean more>>

By Jon Miller - December 18, 2008 8:16 AM1 comments>>
Field Report from Gemba Tour #62, Part 3

Today wast the Toyota plant tour day of our Japan Kaikaku Experience #62. I noticed more>>

By Jon Miller - December 17, 2008 5:21 AM0 comments>>
Field Report from Gemba Tour #62, Part 2

I have seen the future of logistics, and it is green. Today we visited more>>

By Jon Miller - December 16, 2008 7:08 AM3 comments>>
Field Report from Gemba Tour #62, Part 1

The last few weeks haven't been very productive ones for writing blog articles due more>>

By Jon Miller - December 15, 2008 5:34 AM2 comments>>
If Blame Helped Solve Problems...

...the interview with Newt Gingrich on Fox News would be a brilliant way to get more>>

By Jon Miller - December 5, 2008 11:07 PM8 comments>>
$34,000,000,000

Sigh. Chrysler wants $7 billion. They asked Congress for this taxpayer money in a 14-page more>>

By Jon Miller - December 2, 2008 8:11 PM5 comments>>
PDCA is About Not Telling Lies

This circle doesn't lie. In fact one could say that used properly, it is more>>

By Jon Miller - December 1, 2008 5:39 AM6 comments>>
With Competitors Like These, Who Needs a Winning Business Strategy?

Larry, Curly and Moe go to Washington image credit: Wall Street Journal As we more>>

By Jon Miller - November 27, 2008 10:00 PM4 comments>>
It's a Lousy Time to Implement Lean

Author, teacher and our friend Bob Emiliani from the Center for Lean Business Management pointed more>>

By Jon Miller - November 25, 2008 8:08 PM4 comments>>
Blogroll
Improve With me
Lean Companies
Agile Management Blog
Curious Cat
DailyKaizen
Evolving Excellence
Fashion-Incubator
Got Boondoggle?
Lean Blog
Lean Insider
Lean Builder
Lean Reflections
Lean Six Sigma Academy
Learn Sigma
Productivity Cafe
Reforming Project Management
Shmula
The Lean Thinker
Thinking for a Change
TPM Log