- 10 Common Misconceptions About Lean Manufacturing
- Ten Reasons Why One Piece Flow Will Not Work
- The Best Visual Control in the World
- Give Me 60 Minutes and I'll Give You a Lean Transformation
- Toyota Owes Grandpa Ford
- Look Up from Your Work and Ask: ;Could We Flow This?
- Ouch! Change Hurts
- E-mail 5S
- The Top 5 Reasons for Using Production Preparation Process (3P)
- You've Gotta Go to Gemba More Often Than That!
- 5S Your Desk: And Other Tips for Office Productivity
- Skill Matrix Enables Suggestion System
- Work Content for Line Leads
- Strong Supervision: The Key to Long-term Kaizen
- The Four Elements for Sustaining Kaizen
- Keys to Sustaining 5S
- Top 10 Improvement Tools Named After Lean Sensei
- Intuition, Information and the Toyota Production System
- Nine Rules for Fighting Endless Meetings
- Lean Companies
- Agile Management Blog
- Curious Cat
- DailyKaizen
- Evolving Excellence
- Fashion-Incubator
- Got Boondoggle?
- Lean Blog
- Lean Insider
- Lean Builder
- Lean Reflections
- Lean Six Sigma Academy
- Learn Sigma
- Productivity Cafe
- Reforming Project Management
- Shmula
- The Lean Thinker
- Thinking for a Change
- TPM Log
The War On WasteDuring training in how to do kaizen, a key activity is helping people understand the concept of waste and make it relevant to their own organization and to their own work. As long as waste is something abstract, or something that happens in the factory but not in software development activity or the executive suite, you are losing the war on waste. "How much of your work do you think is waste?" People's answer to this question differs quite a bit depending on what point in their Lean education you ask this question. Suffice it so say that the number gets asymptotically larger the more they learn about Lean. How much money do you think the U.S. healthcare system wastes in a year? About 50% of costs, or $1 trillion, according to numbers we have cited from Dr. Robert Mecklenburg of Virginia Mason Medical Center in Seattle. Stunning, and sickening, yet help is on the way in the form of consultants and instructors from other industries who are working with patience and dedication to educate healthcare professionals on how to see their work as a process which can be improved continuously. One of the places you can read about this exciting work being done at the Group Health Cooperative at the Daily Kaizen blog. How much money do you think the U.S. government wastes in a year? First of all, just how much does the U.S. government spend? Here are the budgets for the last 12 years: - U.S. federal budget, 1997: $1.6 trillion (submitted 1996 by President Clinton) How much of that is waste? Just the act of measuring how much of this number is waste would no doubt cost taxpayers many millions of dollars, which is waste. We can get some idea from this CBS Evening News report on Pentagon spending, titled The War On Waste: "We know it's gone. But we don't know what they spent it on," said Jim Minnery, Defense Finance and Accounting Service. Also from the article: "According to some estimates we cannot track $2.3 trillion in transactions," Rumsfeld admitted. Appalling. And the words of Retired Vice Admiral Jack Shanahan, commanded the Navy's 2nd Fleet: "With good financial oversight we could find $48 billion in loose change in that building, without having to hit the taxpayers." The U.S. Senator Everett Dirksen has been credited with saying, sometime in the 1960s, “A billion here, a billion there, pretty soon you’re talking about real money.” Let's turn that around. The same is true when we make war on waste. A billion here and a billion there does add up to quite a lot in cost savings if everyone learned to recognize the vast amounts of waste around them, and if everyone was empowered to change that through kaizen. By Jon Miller - March 11, 2007 12:57 AM |









