- 10 Common Misconceptions About Lean Manufacturing
- Ten Reasons Why One Piece Flow Will Not Work
- The Best Visual Control in the World
- Give Me 60 Minutes and I'll Give You a Lean Transformation
- Toyota Owes Grandpa Ford
- Look Up from Your Work and Ask: ;Could We Flow This?
- Ouch! Change Hurts
- E-mail 5S
- The Top 5 Reasons for Using Production Preparation Process (3P)
- You've Gotta Go to Gemba More Often Than That!
- 5S Your Desk: And Other Tips for Office Productivity
- Skill Matrix Enables Suggestion System
- Work Content for Line Leads
- Strong Supervision: The Key to Long-term Kaizen
- The Four Elements for Sustaining Kaizen
- Keys to Sustaining 5S
- Top 10 Improvement Tools Named After Lean Sensei
- Intuition, Information and the Toyota Production System
- Nine Rules for Fighting Endless Meetings
Top 10 Lean Education Mistakes (and a Few Recommendations)Here is a mixed bag of thoughts on common Lean education mistakes and a few recommendations on how to avoid them: #1: Teaching things rather than teaching thinking Recommendation: Teach the tools, but make clear the thinking behind them. #2: Having no focal point Recommendation: Stand in a circle when presenting and have a purpose if you leave it. #3: Positioning lean incorrectly Recommendation: Position lean within the stream of what is important to your organization in terms of values and purpose. #4: The doom and gloom kick off Recommendation: Go with a more festive theme. #5: Confusing Lean education and Lean training Recommendation: Remember that Taiichi Ohno said, "Understanding means doing." #6: Shutting down the naysayers Recommendation: Thank people who say nay to lean, write down their comment, and address it during the class. Remember that you are on the same side. #7: Putting more emphasis on the presentation slides than on what you say Recommendation: Use few slides, a few, high impact visuals, a few, high impact statistics. #8: Reading or reciting from a script Recommendation: Don't be afraid to go off-script and teach what the class wants to learn. #9: High tech waste of processing Recommendation: Use only proven, reliable technology to assist you in Lean education. #10: Setting a "sufficient" level of education for Lean Recommendation: Get started with Lean education and stop only when you have attained perfection. By Jon Miller - October 21, 2007 10:00 PM |
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Jon, How does point #4 compare & contrast to Womack & Jones' "Seize (or create) A Crisis"? I talked to Mr. Womack about this and he responded that his experience was simply that most companies won't change unless they absolutely have to. This is the "If it ain't broke don't fix it." mentality. And while that is definitely the slogan of the complacent, it's remakably common. The company I am working for right now has had two consecutive quarters of losses (to the tune of 126% of last year's profits) and my message has been change or die simply because if we don't, we will. While I agree with you 100% about not being negative for negativity's sake, isn't clear, open and honest communication of the facts a prerequisite for Lean? My current sensei has always told me, "Happy talk kills companies." Your thoughts? Hi Erik, I was thinking more about tone than about content. I fully agree that transformation requires a catalytic sense of urgency. Crisis and urgency should be approached as positive things, and that Lean thinking enables overcoming challenges. Harvard Prof. and author John Kotter makes the same points about needing a strong sense of urgency to move people out of their comfort zone when leading transformation efforts. "Happy talk" is delusional, wishful, and facing away from the facts. "Happy thought" is very important however. Facts are what they are. If we talk about them as if they were something else, that is happy talk. If we talk about them not only as what they are but what they could be, that is happy thought. One of the first lessons in Lean education is "it may not be broken, but it's far from ideal, let's fix it!" Got it! Thanks. I really like the delineation between "happy talk" and "happy thought". That's a key distinction I think. Facts are neither inherently positive nor negative; they simply are, so it's important for us not to assign something that's not there. Rather, let's share information in a fact based environment so we can all work on problems together. Thanks again Jon. Jon; Jon, Giving up. You never really fail until you decide to stop trying. I think there's more to point #8 Educating people by reading right off a script or a slide is offensive to attendants. remember: PEOPLE KNOW HOW TO READ, by reading from a presentation slide or a script, be sure to give them more, give them what they want to learn and also give them time to read the slide/script i just started Lean Education with all our new employees. i focused on Lean,Kaizen and 5S. When i got to my 5S portion i stopped,picked a random person (someone who didn't like lean) and told them to get up and go over to that pill of papers and grab my 5S portion. i told them that i was in a hurry and i had no time to get that ready. before he could say anything i said i had to get this presentation started due to that fact i was running behind. i said ya thats it, right there,now its messy (sort) and that it wasn't in order(set in order) then i told him im sorry for the ripped and discolored paper. as they started to do this for me, they always seemed pissed and some were upset that i didn't have it ready. once they started too look at the papers, the knew what i was talking about. i told them how much it took for them to get up,get it ready, then notice it was a joke. your work cell has to be ready for anything i told them. 5S is predictability, everything in its place and a place for everything. it worked. i recommended anyone who is doing lean education to use small groups and to try this technique. it really works. when i train people i use small groups and for the 5s i make one person get up and go get my 5s portion, saying id not have time to get it ready and using some of the excuses they use for not sustaining 5S. they go do it and i tell them to sort it set it in order and sorry for the mess. they understand the point. |









