- 10 Common Misconceptions About Lean Manufacturing
- Ten Reasons Why One Piece Flow Will Not Work
- The Best Visual Control in the World
- Give Me 60 Minutes and I'll Give You a Lean Transformation
- Toyota Owes Grandpa Ford
- Look Up from Your Work and Ask: ;Could We Flow This?
- Ouch! Change Hurts
- E-mail 5S
- The Top 5 Reasons for Using Production Preparation Process (3P)
- You've Gotta Go to Gemba More Often Than That!
- 5S Your Desk: And Other Tips for Office Productivity
- Skill Matrix Enables Suggestion System
- Work Content for Line Leads
- Strong Supervision: The Key to Long-term Kaizen
- The Four Elements for Sustaining Kaizen
- Keys to Sustaining 5S
- Top 10 Improvement Tools Named After Lean Sensei
- Intuition, Information and the Toyota Production System
- Nine Rules for Fighting Endless Meetings
Tap Your Breaks Early and Often to Keep Work FlowingHere's another counterintuitive truth to Lean: the more often you stop, the more smoothly things will move along. The caveat is that these stops should be small stops, as early and as far away from the actual problem point as possible. This makes sense when you think about the fact that you can correct and recover from small stops more quickly than you can from big, near catastrophic stops. An article today on the science and technology news website physorg.com titled Traffic jam mystery solved by mathematicians refers to new research based on a mathematical model that shows that slowing down below a certain critical speed to avoid a collision can have a chain reaction effect on the cars after it for miles. If you are driving and there is a sudden traffic slow down and no accident to be seen, this phenomenon may be the culprit. It is less an issue of volume of traffic. The article says: Early detection of problems, smaller corrections, small effects to the people or processes downstream, and the implication that a bit of a buffer may be needed between. In driving school I was taught the 3 second rule (another rule of three!) of spacing to allow between your car and the car in front of you. This seems very practical now, though it's not always followed. In work, as in our driving, we push, thinking that this helps us get to where we want to go a bit faster, when in fact just one person pushing too far and causing someone to stomp on the breaks can slow us all down. By Jon Miller - December 20, 2007 11:50 PM |
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My Sensei once said in one of his visits: Oh sorry I want to correct that last phrase, it's: Hi Alberto. That makes more sense. In the same spirit Taiichi Ohno said, "The line that never stops is either really great or really bad." |









